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Batteries designed for lift trucks are sold in terms of amp-hour capacity, connector location, physical size and voltage. The forklift nameplate will state the exact amp-hour capacity, lift truck voltage, and minimum battery weight. The forklift Operating Manual would also include the proper battery specifications meant for the lift truck.
There are two base type of electric forklift batteries: Flooded or Sealed. The "maintenance free" sealed battery also known as VRLA does not require any added water. Sealed batteries instead make use of a chemical reaction to maintain proper fluid level all through the life of the battery. A flooded battery requires water to be added regularly so as to ensure the exact electrolyte level within the battery.
Most lift trucks could accommodate lots of various sizes of battery. Whenever selecting the battery, it must be chosen to fit within the measurements of the battery compartment. Nearly all battery providers could offer a battery list of appropriate sizes which are suggested for your specific lift truck.
With electric forklifts, the battery is likewise utilized as a counterweight. The capacity of the forklift would be based upon precise minimum weights of the battery. Follow the details specified on the forklift nameplate to ensure you are utilizing a battery which meets minimum weight specified.
Battery chargers should be correctly matched to the specific battery that is being charged. It is imperative to guarantee the charger has enough amp-hour capacity so as to charge the battery and that it is the equivalent voltage as the battery. The charger amp-hour capacity needs to be with 10 percent of the amp-hour capacity of the battery to guarantee the most efficient charging. Previous to starting the charging cycle, be sure the battery is first connected to the charger. Always check the battery information like for instance the amp-hour capacity, the battery weight and voltage with the information supplied on the battery nameplate.
Always check to be able to see if the exact kind of charger is being utilized in order to charge the battery. Most of the newer chargers could safely charge numerous kinds of batteries and would thusly be labeled as capable of accepting all batteries. Utilizing an older charger, for instance to be able to charge just flooded batteries could be hazardous if utilized for sealed batteries and damage to both charger and battery will take place. It is essential to firstly check the instruction plate on the charger to be able to make positive it could accept the kind of battery you wish to charge.
If dealing with flooded batteries, it is best to only add the necessary water as soon as the battery has been charged. This habit will prevent the spattering of electrolyte out of the battery when it is being charged.
Guidelines for improving the battery's life include: keep up the fluid levels for flooded batteries and keep all types of batteries clean. One more rule to follow is after charging the battery to full capacity; let it to rest for roughly an 8 hour period previous to using. Use an "equalizing" charge every 5th charge in order to keep all of the cells maintained at the same voltage. Do not discharge the battery lower than 80% of battery amp-hour capacity prior to recharging.
Electric forklifts can be equipped with different gadgets that monitor battery levels. There are sophisticated "Battery Discharge Indicators" that would disable the lifting circuit and sound an alarm to be able to inform after the battery has been discharged to a present level. There are more straightforward gas gauge meters available too. Using such monitoring devices would help avoid battery and truck damage from severely discharging the battery throughout use.
