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Constructed of a simple pin construction and link plate, steel leaf chains is identified by a number which refers to the pitch and the lacing of the links. The chains have certain features like for example high tensile strength for each section area, that enables the design of smaller devices. There are A- and B- kind chains in this particular series and both the AL6 and BL6 Series contain the same pitch as RS60. Lastly, these chains cannot be powered with sprockets.
Comparably, in roller chains, all of the link plates maintain higher fatigue resistance because of the compressive stress of press fits, while in leaf chains, just two outer plates are press fit. The tensile strength of leaf chains is high and the most permissible tension is low. While handling leaf chains it is essential to consult the manufacturer's instruction manual in order to ensure the safety factor is outlined and use safety guards at all times. It is a better idea to apply utmost caution and use extra safety measures in applications where the consequences of chain failure are severe.
Using more plates in the lacing results in the higher tensile strength. Because this does not improve the most permissible tension directly, the number of plates utilized may be restricted. The chains need regular lubrication since the pins link directly on the plates, generating an extremely high bearing pressure. Making use of a SAE 30 or 40 machine oil is often advised for the majority of applications. If the chain is cycled more than 1000 times every day or if the chain speed is more than 30m for each minute, it would wear extremely fast, even with continual lubrication. Therefore, in either of these conditions using RS Roller Chains would be much more suitable.
AL type chains are only to be utilized under particular conditions like for example where there are no shock loads or when wear is not a huge issue. Make sure that the number of cycles does not go over 100 each day. The BL-type will be better suited under different situations.
If a chain with a lower safety factor is chosen then the stress load in components would become higher. If chains are utilized with corrosive elements, then they could become fatigued and break quite easily. Doing frequent maintenance is really vital when operating under these types of conditions.
