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The first excavator prototype consisted of a machine with two industrial beams on a rotating platform fixed to a used truck. There was a telescopic cylinder that was used to move the beams backward and forward. This allowed the fixed blade at the far end of the beams to push or pull the dirt. Shortly enhancing the initial design, the brothers built a triangular boom in order to add more strength. Moreover, they added a tilt cylinder that let the boom rotate 45 degrees in either direction. A cylinder was positioned at the rear of the boom, powering a long push rod to enable the machine to be outfitted with either a blade or a bucket attachment.
Gradall introduced in the year 1992, with the introduction of the new XL Series hydraulics, the most ground-breaking adjustment in their machinery ever since their creation. This new system of top-of-the-line hydraulics allowed the Gradall excavator to deliver high productivity and comparable power to the more conventional excavators. The XL Series ended the original Gradall equipment power drawn from low pressure hydraulics and gear pumps. These traditional systems successfully handled grading and finishing work but had a difficult time competing for high productivity work.
Gradall's new XL Series excavators showed more ability to dig and lift materials. With this series, the models were produced together with a piston pump, high-pressure system of hydraulics that showed distinct improvement in boom and bucket breakout forces. The XL Series hydraulics system was even developed together with a load-sensing capability. Traditional excavators utilize an operator in order to select a working-mode; where the Gradall system could automatically adjust the hydraulic power for the job at hand. This makes the operator's whole job easier and even conserves fuel at the same time.